Tuesday, November 19, 2019

PCB Prototype

If you need prototype printed circuit boards, it's important to work with an assembler who can turn your designs around fast. These boards help verify you have the right design before you start a full production run so you can avoid costly errors. The sooner you get your prototype circuit board back, the sooner you can test it and get started on your standard production run. PCBCart is the PCB manufacturer with fast reaction. We offer quick-turn PCB prototypes to turn your prototype boards around fast while still maintaining complete adherence to your design specifications. Reference

PCBCart offers rapid PCB prototyping services for quick-turn PCB at high quality and low cost. We're fully compliant with quality management systems, and we have an in-house quality control department to verify that all work meets each regulation depicted by the high standards.

Depending on your custom requirements, we can prototype your PCB within 3-7 days, compared to 6-18 days of Standard PCB service. Check out our circuit board prototype capabilities in the following table:

Prototype PCB Service vs. Standard PCB Service
Use PCB Prototype service when you want:


• Boards for Design Review or Preproduction Quality Testing

  Our PCB prototype service is the perfect way to make sure there are no errors in your design before moving into mass production.


• Rapid PCB Turnaround

  Rapid PCB prototyping means you get your boards fast.


• Boards with Eight or Fewer Layers

  Because we are trying to get your boards back to you as fast as possible, we offer rapid PCB prototyping for boards with no more than eight layers.


• FR-4 Boards

  Your printed circuit board prototype will come on standard FR-4 material.


• Quality Standard IPC1 Boards


Use Standard PCB service if you need:


• Boards for Full Production

  Once you know that your design works, you can contact us for standard PCB service for full production for use in your applications.


• Slightly Longer Turnaround Time

  Since these are the boards you will actually be using, it takes a little longer to make sure we get everything just right. However, now that you have tested the design, you can go right into your projects once you get your boards.


• Boards with Up to 9-32 Layers

  We have much more flexibility with materials and layers once we have the time to develop your full boards.


• FR-4, Aluminum, Flex or Other Special Types of Boards

• Quality Standard IPC2 Boards



Refer to this handy chart for a complete breakdown of the differences between our circuit board prototype and standard circuit board services.

What Are the Benefits of Circuit Board Prototyping?
We recommend you PCB prototyping service for function testing of new products prior to making a commitment to a full-production run. Benefits of developing PCB board prototype include:


• Rapidly test and correct designs if there is any mistake

  After waiting over a week for your full boards, you’ll be eager to get them going in your applications. When you test your design beforehand with PCB prototypes, you can do just that.


• Potentially detect any design flaw in the early stages of your projects

  The time to find out mistakes in your design is not when you have a full production run in your warehouse. PCB prototyping service allows you to spot any design problem in a few days, make adjustments and perfect the design before ordering your full run.


• Order low-quantity production runs featuring a MOQ of only five boards if necessary

  Save money and reduce risks by putting off your big orders until you know you have the type of boards you want.


• Benefit from lower production tolerances

  It offers a clear indication of how well your PCB will perform.


Once your proto boards have demonstrated their ability to meet your quality and performance requirements, you are ready for a full production run. Then we will transition from PCB prototype board service to Standard PCB service, which provides tighter production tolerances and more advanced options, including a free Design for Manufacture (DFM) check that is capable of detecting potential issues that could reduce the quality of your PCB.


While it may be tempting to simply order your full printed circuit boards and decide you’ll deal with all design flaws that arise as they come, it’s rarely the most efficient solution. You may get the boards out sooner, but if something goes wrong, it could prove to be a lot costlier and more time-consuming than taking an extra few days to test a prototype.

Save Time and Money in the Long Run With PCB Rapid Prototyping Services from PCBCart
PCB prototyping is the best practice method used world-wide to verify the quality of a design before proceeding. In the past, some companies may not have had time to develop a prototype PCB, wait for the assembler to put that PCB prototype together and then test it. However, thanks to the rapid PCB prototyping offered by PCBCart, this is no longer an issue. You can send in your prototyping PCB board design and have a fast PCB prototype in a week or less, giving you plenty of time to test your PCB proto board to fully prepare for your regular production run.

Get an Instant PCB Prototyping Quote Now
Ready to order prototype PCBs? Click the below button to try our online PCB Prototype calculator, which allows you to independently generate a quote for your custom PCB prototyping project in seconds.

through hole pcb assembly service

Monday, November 4, 2019

What is a printed circuit board?

Computers, machines and other products contain printed circuit boards. These are often colored green and provided with different colored components. A printed circuit board is made of plastic, epoxy or fiberglass. A printed circuit board can be provided with a trace pattern on one side or on both sides. This trace pattern is a printed wiring. These tracks are also called copper or current paths. The tracks are applied to the plate by means of milling and etching.

A bare printed circuit board contains spots, these are the holes on the power lines in which the components must be placed. The components of a printed circuit board are soldered on the other side of the printed circuit board. As a result, a printed circuit board has a current side and a component side. A printed circuit board that is not yet provided with components is called a bare printed circuit board.

Components on a printed circuit board
The components on a printed circuit board are different. These components differ in shape, size and color. The operation of the components also differs from one another, the components all respond differently to electrical current or the electrons. A number of examples of components on a printed circuit board are the capacitor, the diode, an LED, thyristor, zener diode, IC, resistor and the transistor. A number of the aforementioned components of a printed circuit board are briefly explained below.

A resistor often has a small size. Therefore, the value of the resistor is indicated in colors. This color code is in color rings. Every color has its own value.

A diode is also a component that can be placed on a printed circuit board. A diode is a semiconductor and is made from silicon and germanium. The conductivity can be determined with a semiconductor.

A transistor is an important part of an electronic circuit. A transistor can be used as a switch but can also serve as an amplifier. There are different types of transistors with various applications.

An IC is an abbreviation that stands for Integrated Circuit. This is integrated in Dutch. These are applied in various ways.

Accurate work
Making a printed circuit board is very precise work. The trace pattern must be determined and the resistances must be accurately soldered to the plate. If this is not done carefully, parts of the printed circuit board may not work or the entire pin board cannot be used. In addition to making a printed circuit board, placing a printed circuit board in a machine is also precise work.

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